Manufacturing Success Story

Visual Numerics Provides Web-based Interactive Yield Analysis System
for the Semiconductor Industry



"Based on logical thinking and the streamlined way of collecting yield data and determining the factors affecting yield that Visual Numerics provided, we not only were able to improve the efficiency of our yield analysis, but also reduce the number of defective products. The result is improved production efficiency."


-Yang Ching Sheng, Deputy Manager Parameter Engineering, Winbond

QUICK FACTS
Winbond Electronics chose JWAVE as a development tool for their engineering data analysis database. This helped them to speed up the processing of large amounts of data and graphics, improve the overall efficiency, meet the requirements of the company's e-strategy and build a Web-based user interface. This resulted in improved efficiency of yield analysis and a reduction in the number of defective products.

THE PROBLEM
The manufacturing process for integrated circuits is a very sophisticated and delicate process with production cycles of up to 2-3 months. It involves hundreds of different procedures and many different types of machines. The entire production flow is controlled by the Manufacturer Executive System (MES). Many departments, such as Process control and equipment parameter adjustment, play important roles in the final yield of the integrated circuits. Therefore, during the manufacturing of IC's (Integrated Circuits), a variety of different types of data, Metrology and defects, etc. will be collected and incorporated into an engineering data analysis database.

The purpose of an engineering data analysis system is to use various graphic and statistical methods to analyze different types of data in the database to find the factors that affect the yield of the IC. In short, this database is used to improve the yield.

Winbond Electronics built a complete data analysis system several years ago. The system has been constantly improved as the advancement of information technology and manufacturing processes. However, in order to speed up the processing of large amounts of data and graphics, improve the overall efficiency, meet the requirements of the company's e-strategy, and build a Web-based user interface, Winbond Electronics needed a new data analysis system development tool.

THE SOLUTION
Winbond's search for a new development tool for their engineering data analysis database led them to JWAVE from Visual Numerics, Inc. JWAVE is Web-based software that supports Java Technology such as Java class, applets, java server pages, etc. It lets users quickly access and understand what their data means, from anywhere, at anytime. Based on a multi-tiered architecture, JWAVE lets users easily create applications that embrace open standards and will grow as their organization grows.

By using Java technology, JWAVE allows engineers to manipulate graphics intuitively and interactively. For example, one can click graphical data to display relevant information, select a graphic for instant zooming in or out, change the color of the bin of wafer, drill down graphics and so on. Interactive graphic analysis changes the traditional static graphic display and enables engineers to carry out instant and cross analysis on data, resulting in improved work efficiency.

At the core of JWAVE is a fourth generation script language called PV-WAVE 4GL, which is especially good for visual data analysis. The 4GL language saves engineers a great deal of coding time and speeds-up the development of applications. This allows them to process a larger amount of data calculations, resulting in an improved efficiency of applications. With complete graphical, mathematical and statistical modules built into JWAVE, the user's current and future system expansion needs are completely satisfied.

RETURN ON INVESTMENT
In addition to JWAVE's features and functions that have met Winbond's need for development of a new data analysis system, Visual Numerics has also provided Winbond with professional consulting services. In the last six months, the consulting team from Visual Numerics has teamed with Winbond's engineers to develop a new interactive data analysis system. Those who have been involved in the project are extremely pleased with their success.

Mr. Yang Ching Sheng, Deputy Manager of Parameter Engineering Section of Process Integration Department of Winbond Electronics says, "Based on logical thinking and the streamlined way of collecting yield data and determining the factors affecting yield that Visual Numerics has provided, we were able to not only improve the efficiency of yield analysis, but also reduce the number of defective products. The result is improved production efficiency."

WORLD CLASS PRODUCTS, SERVICES, AND SUPPORT
Visual Numerics has provided technical software solutions for numerical analysis and visualization for over 30 years. The company's software products help users understand complex data from a variety of sources and build business-critical applications. Visual Numerics offers two product lines: the IMSL® Numerical Libraries for powerful mathematical and statistical analysis and the PV-WAVE® visual data analysis development environment. Visual Numerics also offers customized consulting services for applications that involve mathematical, statistical, or visual data analysis to meet today’s business analytical needs.

The IMSL Numerical Libraries ­ which include the IMSL C Library, IMSL Fortran Library and JMSL™ Library for Java™ applications ­ are the industry standard for numerical analysis. They deliver developers with the breadth and depth of core algorithms allowing for the rapid development of any application. Whether developing applications in C, Fortran, or Java, or on UNIX, Windows or Linux, the robust IMSL Libraries provide the reliable foundation and the building blocks developers need.

The PV-WAVE family of products ­ which includes PV-WAVE, TS-WAVE, and JWAVE ­ delivers engineers with the development tools to efficiently and accurately meet their data analysis needs. PV-WAVE solutions allow users to rapidly import, manipulate, analyze and visualize data. The PV-WAVE family also includes robust time series analysis software as well as the ability to share analysis results across the enterprise with a Java-based solution. And, unlike other products, PV-WAVE Advantage includes a sophisticated set of analysis routines based on the industry-standard IMSL Libraries.

In addition, Visual Numerics Consulting Services combine technical expertise, decades of hands-on experience and a combination of powerful products to create the highest quality solutions possible for your visual data analysis needs.

Visual Numerics unique combination of products and services rapidly enhance ROI by delivering the highest efficiency, greatest accuracy and maximum performance.




Industry
Manufacturing

Application
Yield Analysis

Product/Services
JWAVE/Consulting



Founded in 1987, Winbond Electronics, Ltd. is a high-tech company focusing on the design, manufacturing and sale of large scale integrated circuits. With its strong development capabilities, its proprietary core technology and having the ability to anticipate future trends in information technology, Winbond Electronics is now the largest IC company in Taiwan’s semiconductor industry.


Key Benefits

> Web based software
> Supports Java technology
> Manipulate graphics
intuitively
> Ability to process larger
amounts of data
calculations
> Improved efficiency of
applications
> Extremely flexible
   
   
 
   
 
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